RFID · Real Time Production

Pro-RFID
Total Operations
Management

A complete RFID-based Real Time Production Management system — Radio Frequency Identification transmits a unique serial number wirelessly via radio waves, giving your factory instant, automatic identification at every stage.

Cutting Room

Production Floor

Quality Control

MIS & Reporting

Get in Touch

Integrated Modules

Auto

RFID Identification

Real-Time

Production Data

Live

Dashboard & MIS

Total

Operations Management

What is RFID

A complete RFID solution to enhance information flow — a total operations management tool

Radio Frequency Identification (RFID) is an automatic identification technology that transmits the identity of an object — in the form of a unique serial number — wirelessly using radio waves. Methods Apparel Consultancy has developed a complete RFID solution to meet the growing demand for real-time factory data. Every operator, every bundle, every quality point is connected — giving management instant, accurate visibility across the entire factory floor.

4 Integrated Modules

RFID across your entire factory

Pro-RFID covers cutting, production, quality, and management information — four interconnected modules that give you a complete picture of factory performance.

Cutting Room

RFID in Cutting Room

RFID tag for each lay
Group scanning
Group attendance
Process-wise tracking
Cutting room output
Cutting room efficiency
Group efficiency

Production

RFID in Production

Single piece or bundle system
Every operator has RFID device
RFID tag allocation to bundle
Bundle tag scanning
Operator efficiency and output
WIP, bottleneck & line balancing
Incentives & factory dashboard

Quality

RFID for Quality

Roving quality
Inline quality
End-line quality
RFID device at every quality point
Bundle scanning
Repair work tracking
Quality dashboard

MIS

RFID MIS & Reports

Efficiency reports
Lost time control
WIP tracking
Piece work earnings per person
Skills matrix — auto updated
Incentive earnings
Line profit or loss

How It Works

RFID from tag to dashboard

The RFID process is fully automatic — from the moment a tag is allocated to a bundle, every scan builds a real-time picture of your factory without manual data entry.

Tag Allocation

Every bundle or lay receives a unique RFID tag at the cutting or production entry point — establishing its identity for all subsequent tracking.

Operator Scanning

Each operator has their own RFID device. When they complete an operation, they swipe the bundle tag — capturing output, efficiency, and time automatically.

Quality Check

RFID devices at every roving, inline, and end-line quality point scan bundles — recording defects, DHU, and repair data in real time.

Live Dashboard

All data flows instantly to the factory and line dashboards — management sees efficiency, WIP, bottlenecks, and quality metrics in real time.

MIS Reports

At the end of any period, the system automatically produces efficiency reports, piece work earnings, skills matrix updates, incentive calculations, and profit/loss.

Auto Skills Matrix

Every scan contributes to each operator's skills matrix — automatically updating which operations they can perform and at what efficiency level.

See Pro-RFID in Action